A Data Pipeline for Predictive Maintenance in an IoT-Enabled Smart Product: Design and Implementation
Keywords:
Predictive Maintenance, IoTAbstract
In today's industrial landscape, predictive maintenance is essential for ensuring innovative products' optimal performance and longevity, especially with the growing adoption of the Internet of Things (IoT). This paper outlines the design and implementation of a data pipeline that supports predictive maintenance within an IoT-enabled bright product environment. The proposed data pipeline effectively integrates real-time sensor data, cloud-based storage, and machine learning models to anticipate failures before they occur, reducing downtime and maintenance costs. Our approach begins with data collection from IoT sensors embedded in innovative products like temperature, vibration, and pressure readings. These data streams are processed through a robust pipeline involving data cleansing, feature extraction, and transformation, enabling high-quality inputs for predictive models. The processed data is then fed into machine learning algorithms that identify patterns indicative of potential failures. We discuss the infrastructure for this pipeline, including cloud services, database management, and communication protocols like MQTT.
Furthermore, the implementation addresses data latency, scalability, and seamless integration between edge devices and the cloud. By leveraging historical data and real-time inputs, our system generates predictive insights that help maintenance teams take proactive measures. A case study demonstrates the effectiveness of this solution in reducing unexpected breakdowns and optimizing maintenance schedules. The results indicate that our pipeline enhances operational efficiency and product reliability, paving the way for more innovative and resilient IoT ecosystems. This work highlights the potential for scalable predictive maintenance systems to transform traditional maintenance practices, enabling industries to shift from reactive to proactive strategies.
Downloads
References
Jung, D., Zhang, Z., & Winslett, M. (2017, April). Vibration analysis for IoT enabled predictive maintenance. In 2017 ieee 33rd international conference on data engineering (icde) (pp. 1271-1282). IEEE.
Cases, I. U. (2017). Industrial Internet of Things.
Andersson, P., & Mattsson, L. G. (2015). Service innovations enabled by the “internet of things”. Imp Journal, 9(1), 85-106.
Stojkoska, B. L. R., & Trivodaliev, K. V. (2017). A review of Internet of Things for smart home: Challenges and solutions. Journal of cleaner production, 140, 1454-1464.
Jeschke, S., Brecher, C., Meisen, T., Özdemir, D., & Eschert, T. (2017). Industrial internet of things and cyber manufacturing systems (pp. 3-19). Springer International Publishing.
John, T. M., Ucheaga, E. G., Olowo, O. O., Badejo, J. A., & Atayero, A. A. (2016, December). Towards building smart energy systems in sub-Saharan Africa: A conceptual analytics of electric power consumption. In 2016 Future Technologies Conference (FTC) (pp. 796-805). IEEE.
Thimm, H. (2017, June). Using IoT enabled multi-monitoring data for next-generation EHS compliance management systems. In 2017 IEEE International Conference on Environment and Electrical Engineering and 2017 IEEE Industrial and Commercial Power Systems Europe (EEEIC/I&CPS Europe) (pp. 1-6). IEEE.
Tang, Z., Wu, W., Gao, J., & Yang, P. (2017, June). Feasibility study on wireless passive SAW sensor in IoT enabled water distribution system. In 2017 IEEE International Conference on Internet of Things (iThings) and IEEE Green Computing and Communications (GreenCom) and IEEE Cyber, Physical and Social Computing (CPSCom) and IEEE Smart Data (SmartData) (pp. 830-834). IEEE.
Roy, R., Stark, R., Tracht, K., Takata, S., & Mori, M. (2016). Continuous maintenance and the future–Foundations and technological challenges. Cirp Annals, 65(2), 667-688.
Pelino, M., & Hewitt, A. (2016). The FORRESTER wave™: IoT software platforms, Q4 2016.
Spinsante, S., Squartini, S., Russo, P., De Santis, A., Severini, M., Fagiani, M., ... & Minerva, R. (2017). IoT-Enabled Smart Gas and Water GridsFrom Communication Protocols to Data Analysis. In Internet of Things (pp. 273-302). Chapman and Hall/CRC.
Satiya, N., Varu, V., Gadagkar, A., & Shaha, D. (2017, July). Optimization of water consumption using dynamic quota based smart water management system. In 2017 IEEE Region 10 Symposium (TENSYMP) (pp. 1-6). IEEE.
Kranz, M. (2016). Building the internet of things: Implement new business models, disrupt competitors, transform your industry. John Wiley & Sons.
Lengyel, L., Ekler, P., Ujj, T., Balogh, T., & Charaf, H. (2015). SensorHUB: An IoT driver framework for supporting sensor networks and data analysis. International Journal of Distributed Sensor Networks, 11(7), 454379.
Dimitrov, D. V. (2016). Medical internet of things and big data in healthcare. Healthcare informatics research, 22(3), 156-163.
Gade, K. R. (2017). Integrations: ETL/ELT, Data Integration Challenges, Integration Patterns. Innovative Computer Sciences Journal, 3(1).
Gade, K. R. (2017). Migrations: Challenges and Best Practices for Migrating Legacy Systems to Cloud-Based Platforms. Innovative Computer Sciences Journal, 3(1).
Naresh Dulam. Machine Learning on Kubernetes: Scaling AI Workloads . Distributed Learning and Broad Applications in Scientific Research, vol. 2, Sept. 2016, pp. 50-70
Naresh Dulam. Data Lakes Vs Data Warehouses: What’s Right for Your Business?. Distributed Learning and Broad Applications in Scientific Research, vol. 2, Nov. 2016, pp. 71-94
Naresh Dulam, et al. Kubernetes Gains Traction: Orchestrating Data Workloads. Distributed Learning and Broad Applications in Scientific Research, vol. 3, May 2017, pp. 69-93
Naresh Dulam, et al. Apache Arrow: Optimizing Data Interchange in Big Data Systems. Distributed Learning and Broad Applications in Scientific Research, vol. 3, Oct. 2017, pp. 93-114
Naresh Dulam, and Venkataramana Gosukonda. Event-Driven Architectures With Apache Kafka and Kubernetes. Distributed Learning and Broad Applications in Scientific Research, vol. 3, Oct. 2017, pp. 115-36
Downloads
Published
Issue
Section
License
This work is licensed under a Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International License.
License Terms
Ownership and Licensing:
Authors of research papers submitted to Distributed Learning and Broad Applications in Scientific Research retain the copyright of their work while granting the journal certain rights. Authors maintain ownership of the copyright and have granted the journal a right of first publication. Simultaneously, authors agree to license their research papers under the Creative Commons Attribution-NonCommercial-ShareAlike 4.0 International (CC BY-NC-SA 4.0) License.
License Permissions:
Under the CC BY-NC-SA 4.0 License, others are permitted to share and adapt the work, as long as proper attribution is given to the authors and acknowledgement is made of the initial publication in the journal. This license allows for the broad dissemination and utilization of research papers.
Additional Distribution Arrangements:
Authors are free to enter into separate contractual arrangements for the non-exclusive distribution of the journal's published version of the work. This may include posting the work to institutional repositories, publishing it in journals or books, or other forms of dissemination. In such cases, authors are requested to acknowledge the initial publication of the work in this journal.
Online Posting:
Authors are encouraged to share their work online, including in institutional repositories, disciplinary repositories, or on their personal websites. This permission applies both prior to and during the submission process to the journal. Online sharing enhances the visibility and accessibility of the research papers.
Responsibility and Liability:
Authors are responsible for ensuring that their research papers do not infringe upon the copyright, privacy, or other rights of any third party. Scientific Research Canada disclaims any liability or responsibility for any copyright infringement or violation of third-party rights in the research papers.
If you have any questions or concerns regarding these license terms, please contact us at editor@dlabi.org.