The Role of AI-Based Predictive Maintenance in U.S. Pharmaceutical Manufacturing
Keywords:
Predictive Maintenance, Pharmaceutical ManufacturingAbstract
Adverse events can arise as a result of human errors, equipment failures, power outages, etc. in every production plant, causing heavy monetary losses. This is especially true for FDA-regulated pharmaceutical companies, where batch production losses can amount to hundreds of thousands of dollars or more if any critical product attribute is compromised and requires reprocessing or destruction [1]. In addition, plants also suffer from minor faults that lead to unscheduled equipment downtimes. Although individually less grave, they aggregate to substantial product loss over time and can potentially trigger a chain of events resulting in larger failures. As production capacity grows, assets require more maintenance and thus generate a greater amount of data. This data can be analyzed in order to gain insights regarding long-term equipment condition and develop data-driven predictive maintenance applications to facilitate timely failures. However, it has yet to be explored how the investigating methodology must be adapted to fit the challenges of sterile drug product manufacturing.
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